AOpen DE7200 Series Spécifications

Document No. DER01122 DESCRIPTION AND OPERATION Page 2 of 6 Effective Date 30 Aug 07 OPERATING PRINCIPALS (CONT’D) During centrifuge operation, sl

Document No. DER05105 TROUBLESHOOTING Page 4 of 16 Effective Date 15 Jul 08 TROUBLESHOOTING DE-7200 CENTRIFUGE Possible Cause Isolation Procedure

TROUBLESHOOTING Document No. DER05105 Effective Date 15 Jul 08 Page 5 of 16 Alarm and Fault Messages Cause Corrective Action Bowl High Torque Alar

Document No. DER05105 TROUBLESHOOTING Page 6 of 16 Effective Date 15 Jul 08 Alarm and Fault Messages Cause Corrective Action Bowl VFD Undervoltag

TROUBLESHOOTING Document No. DER05105 Effective Date 15 Jul 08 Page 7 of 16 Alarm and Fault Messages Cause Corrective Action Communication Failure

Document No. DER05105 TROUBLESHOOTING Page 8 of 16 Effective Date 15 Jul 08 Alarm and Fault Messages Cause Corrective Action Conveyor VFD Ground

TROUBLESHOOTING Document No. DER05105 Effective Date 15 Jul 08 Page 9 of 16 Alarm and Fault Messages Cause Corrective Action Emergency Stop Switch

Document No. DER05105 TROUBLESHOOTING Page 10 of 16 Effective Date 15 Jul 08 Alarm and Fault Messages Cause Corrective Action Pump VFD Drive OL A

TROUBLESHOOTING Document No. DER05105 Effective Date 15 Jul 08 Page 11 of 16 Alarm and Fault Messages Cause Corrective Action Solid End Main Beari

Document No. DER05105 TROUBLESHOOTING Page 12 of 16 Effective Date 15 Jul 08 SPEED SENSOR ADJUSTMENT (CONT’D) Figure 5105-1 Speed and Temperatur

TROUBLESHOOTING Document No. DER05105 Effective Date 15 Jul 08 Page 13 of 16 CONTROL COMPONENT INDICATORS Various indicators are provided to displa

DESCRIPTION AND OPERATION Document No. DER01122 Effective Date 30 Aug 07 Page 3 of 6 MAJOR COMPONENTS Major components of the centrifuge (Figure

Document No. DER05105 TROUBLESHOOTING Page 14 of 16 Effective Date 15 Jul 08 CONTROL COMPONENT INDICATORS (CONT’D) Figure 5105-3 VFD Indicat

TROUBLESHOOTING Document No. DER05105 Effective Date 15 Jul 08 Page 15 of 16 Figure 5105-4 PLC Indicators

Document No. DER05105 TROUBLESHOOTING Page 16 of 16 Effective Date 15 Jul 08 CONTROL COMPONENT INDICATORS (CONT’D) Figure 5105-5 Transmitter/Intr

480VACSWITCHAMPLIFIERPURGE SYSTEMAIR CONDITIONERCONVEYORDRIVEBOWLDRIVEPOWER SUPPLY24VDCI.S. SWITCHMM MT2MCONDENSER FAN MOTOR1.25A1.25ACONTACTOR350A2.5

E-STOP-32 VIB MON-31 BOWL SPD SENSOR-30PUMP DRIVE 18

CONVEYOR DRIVERJ45 BOWL DRIVERJ45RJ45 RJ45 ETHERNET SWITCHRJ45

Document No. DER05037 Effective Date 28 Mar 08 Supersedes 03 Mar 08 Page No. 1 of 8 GEARBOX REMOVAL AND INSTALLATION DE-7200 CENTRIFUGE

Document No. DER01122 DESCRIPTION AND OPERATION Page 4 of 6 Effective Date 30 Aug 07 Conveyor The conveyor assembly is a hollow, cylindrical auger

Document No. DER05037 GEARBOX REMOVAL & INSTALLATION Page 2 of 8 Effective Date 28 Mar 08 REMOVAL (CONT’D) Figure 5037-1 Bearing Pillow Bloc

GEARBOX REMOVAL & INSTALLATION Document No. DER05037 Effective Date 28 Mar 08 Page 3 of 8 Figure 5037-3 Temperature and Speed Sensors - Solid

Document No. DER05037 GEARBOX REMOVAL & INSTALLATION Page 4 of 8 Effective Date 28 Mar 08 REMOVAL (CONT’D) 18. Note orientation of parts on ge

GEARBOX REMOVAL & INSTALLATION Document No. DER05037 Effective Date 28 Mar 08 Page 5 of 8 REMOVAL (CONT’D) Figure 5037-6 Removing Dowel Pin

Document No. DER05037 GEARBOX REMOVAL & INSTALLATION Page 6 of 8 Effective Date 28 Mar 08 CLEANING, INSPECTION, AND REPAIR After removing and

GEARBOX REMOVAL & INSTALLATION Document No. DER05037 Effective Date 28 Mar 08 Page 7 of 8 Figure 5037-8 Gearbox O-Ring Location WARNING! IN

Document No. DER05037 GEARBOX REMOVAL & INSTALLATION Page 8 of 8 Effective Date 28 Mar 08 INSTALLATION (CONT’D) 18. Re-install rotating assemb

bvacu-Flos Document No. DER11000 Effective Date 16 May 08 Page 1 of 1 REFERENCE DRAWINGS DE-7200 VFD CENTRIFUGE This section contains Derri

DESCRIPTION AND OPERATION Document No. DER01122 Effective Date 30 Aug 07 Page 5 of 6 Various inputs including main bearing temperatures, bowl spe

Document No. DER01122 DESCRIPTION AND OPERATION Page 6 of 6 Effective Date 30 Aug 07 VIBRATION SWITCH (CONT’D) The vibration switch is mounted on

1122334455667788A AB BC CD DTITLESIZEDWG NOREVSCALESHEET OFDRAWNCHECKEDQAMFGAPPROVEDTHE DESIGNS AND INFORMATION CONTAINED ON THIS DRAWING OR COPIES

1122334455667788A AB BC CD DTITLESIZEDWG NOREVSCALESHEET OFDRAWNCHECKEDQAMFGAPPROVEDTHE DESIGNS AND INFORMATION CONTAINED ON THIS DRAWING OR COPIES RE

PE-S-014-09 rev. 01/15/08 Derrick®, Flo-Line®, FLC 2000™, Flo-Line Scalper™, Pyramid®, Sandwich Screens®, DE-1000™, Hi-G™, Vacu-Flo™, GBG™, PMD™, PWP™

bvacu-Flos Document No. DER12017 Effective Date 30 Aug 07 Page No. 1 of 1 SUPPLIER DATA DE-7200 LARGE BOWL CENTRIFUGE GENERAL This section c

®Revision Number: 1 Page 1 of 1Revision Date: 4-March-2004M:\cer\Derric

Document No. DER01222 Effective Date 30 Aug 07 Page No. 1 of 1 EQUIPMENT SPECIFICATIONS DE-7200 CENTRIFUGE Equipment specifications are pre

®Revision Number: 1 Page 1 of 1Revision Date: 4-March-2004M:\cer\Derric

®Revision Number: 1 Page 1 of 1Revision Date: 4-March-2004M:\cer\Derric

(J:\ENG\DOCS\Conformance\2\. . . Derrick®, Flo-Line®, FLC 2000™, Flo-Line Scalper™, Pyramid®, Sandwich Screens®, DE-1000™, Hi-G™, Vacu-Flo™, GBG™, PM

Document No. DER13000 Effective Date 15 Apr 05 Page No. 1 of ___ INSTALLATION AND MAINTENANCE LOG PURPOSE The ruled, blank pages provided w

Document No. DER13000 INSTALLATION & MAINTENANCE LOG Page ___ of ___ Effective Date 15 Apr 05 Notes:

INSTALLATION AND MAINTENANCE LOG Document No. DER13000 Effective Date 15 Apr 05 Page ___ of ___ Notes:

Document No. DER13000 INSTALLATION & MAINTENANCE LOG Page ___ of ___ Effective Date 15 Apr 05 Notes:

INSTALLATION AND MAINTENANCE LOG Document No. DER13000 Effective Date 15 Apr 05 Page ___ of ___ Notes:

Document No. DER13000 INSTALLATION & MAINTENANCE LOG Page ___ of ___ Effective Date 15 Apr 05 Notes:

Document No. DER01321 Effective Date 30 Aug 07 Page No. 1 of 2 SERVICES & UTILITIES REQUIRED DE-7200 CENTRIFUGE GENERAL To achieve opti

Document No. DER01321 SERVICES & UTILITIES REQUIRED Page 2 of 2 Effective Date 30 Aug 07 FEED PUMP The customer is required to supply a positi

Document No. DER01422 Effective Date 30 Aug 07 Page No. 1 of 3 EQUIPMENT HANDLING PROCEDURES DE-7200 CENTRIFUGE RECEIVING THE EQUIPMENT Imm

HOW TO USE THIS “e-MANUAL” This electronic version of a Derrick Operating and Maintenance Manual has been prepared in Adobe® Acrobat® pdf format. Thi

Document No. DER01422 EQUIPMENT HANDLING PROCEDURES Page 2 of 3 Effective Date 30 Aug 07 MOVING/POSITIONING THE EQUIPMENT (CONT’D) Four reinforced

EQUIPMENT HANDLING PROCEDURES Document No. DER01422 Effective Date 30 Aug 07 Page 3 of 3 EQUIPMENT STORAGE General If equipment is not being instal

Document No. DER02021 Effective Date 25 Mar 08 Supersedes 30 Aug 07 Page No. 1 of 3 WARNINGS SUMMARY DE-7200 CENTRIFUGE GENERAL This sec

Document No. DER02021 WARNINGS SUMMARY Page 2 of 3 Effective Date 25 Mar 08 EQUIPMENT HANDLING WARNING! USE SPREADER BARS TO PREVENT DAMAGE WHEN

WARNINGS SUMMARY Document No. DER02021 Effective Date 25 Mar 08 Page 3 of 3 MAINTENANCE WARNING! HIGH VOLTAGE MAY BE PRESENT. ALWAYS OPEN FUSED

Document No. DER02888 Effective Date 22 May 08 Supersedes 30 Aug 07 Page No. 1 of 1 MATERIAL SAFETY DATA SHEETS (MSDSs) DE-7200 CENTRIFUG

MATERIAL SAFETY DATA SHEETThe information contained herein is based on data available at the time of preparation of this data sheet which ICI Paints b

Document No. TOC00224 Effective Date 24 Mar 08 Supersedes 03 Mar 08 Page No. 1 of 3 TABLE OF CONTENTS DE-7200 CENTRIFUGE GENERAL INFORMA

Form: 359D, Page 2 of 3, prepared 05/06/08TOXICOLOGICAL INFORMATION (ANSI Section 11)Supplemental health information : Contains a chemical that is

Form: 359D, Page 3 of 3, prepared 05/06/08Chemical Hazard Data (ANSI Sections 2, 8, 11, and 15)ACGIH-TLV OSHA-PELS.R.Std.S2 S3 CCCommon Name CAS. No

MATERIAL SAFETY DATA SHEETThe information contained herein is based on data available at the time of preparation of this data sheet which ICI Paints b

Form: 313K, Page 2 of 2, prepared 08/02/04Carcinogenicity : The international agency for research on cancer (IARC) has evaluated ethylbenzene and cl

Document No. DER03022 Effective Date 23 Dec 08 Supersedes 23 Jan 08 Page 1 of 15 INSTALLATION INSTRUCTIONS DE-7200 CENTRIFUGE GENERAL Th

Document No. DER03022 INSTALLATION INSTRUCTIONS Page 2 of 15 Effective Date 23 Dec 08 INSTALLATION SEQUENCE Following is the sequence of steps for

INSTALLATION INSTRUCTIONS Document No. DER03022 Effective Date 23 Dec 08 Page 3 of 15 Figure 3022-1 Required Door Opening Clearance EQUIPMENT P

Document No. DER03022 INSTALLATION INSTRUCTIONS Page 4 of 15 Effective Date 23 Dec 08 LIQUID AND SOLID DISCHARGE CHUTES Observe the following desi

INSTALLATION INSTRUCTIONS Document No. DER03022 Effective Date 23 Dec 08 Page 5 of 15 SHIPPING COMPONENTS Note! Do not discard the rubber strips

Document No.TOC00224 TABLE OF CONTENTS Page 2 of 3 Effective Date 24 Mar 08 Supersedes 03 Mar 08 SUPPLIER DATA ...

Document No. DER03022 INSTALLATION INSTRUCTIONS Page 6 of 15 Effective Date 23 Dec 08 Figure 3022-5 Shipping Components Locations 4. Turn jack

INSTALLATION INSTRUCTIONS Document No. DER03022 Effective Date 23 Dec 08 Page 7 of 15 FEED AND DISCHARGE CONNECTIONS To prevent damage to the cent

Document No. DER03022 INSTALLATION INSTRUCTIONS Page 8 of 15 Effective Date 23 Dec 08 PLC CONNECTOR INSPECTION General Occasionally, vibration dur

INSTALLATION INSTRUCTIONS Document No. DER03022 Effective Date 23 Dec 08 Page 9 of 15 Figure 3022-7 Checking PLC Connector Tab Engagement

Document No. DER03022 INSTALLATION INSTRUCTIONS Page 10 of 15 Effective Date 23 Dec 08 ELECTRIC POWER CONNECTIONS WARNING! DANGEROUS VOLTAGE IS P

INSTALLATION INSTRUCTIONS Document No. DER03022 Effective Date 23 Dec 08 Page 11 of 15 Figure 3022-9 Split Input Power Connections Polarity Test

Document No. DER03022 INSTALLATION INSTRUCTIONS Page 12 of 15 Effective Date 23 Dec 08 ELECTRIC POWER CONNECTIONS (CONT’D) WARNING! CENTRIFUGE MU

INSTALLATION INSTRUCTIONS Document No. DER03022 Effective Date 23 Dec 08 Page 13 of 15 Figure 3022-10 Electric Power Connections to Bowl, Convey

Document No. DER03022 INSTALLATION INSTRUCTIONS Page 14 of 15 Effective Date 23 Dec 08 SENSOR CONNECTIONS A customer-supplied cable is used for se

INSTALLATION INSTRUCTIONS Document No. DER03022 Effective Date 23 Dec 08 Page 15 of 15 SENSOR CONNECTIONS (CONT’D) Figure 3022-12 Sensor System

Document No. DER01021 Effective Date 30 Aug 07 Page No. 1 of 4 INTRODUCTION DE-7200 CENTRIFUGE OVERVIEW This manual provides instructions for

Document No. DER04098 Effective Date 06 Jun 08 Supersedes 30 Aug 07 Page No. 1 of 19 OPERATING INSTRUCTIONS DE-7200 CENTRIFUGE GENERAL T

Document No. DER04098 OPERATING INSTRUCTIONS Page 2 of 19 Effective Date 06 Jun 08 PURGE SYSTEM (HAZARDOUS ENVIRONMENT ONLY) Only the centrifuge o

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 3 of 19 Figure 4098-1 Home ScreenOperation The Operation screen (Figure

Document No. DER04098 OPERATING INSTRUCTIONS Page 4 of 19 Effective Date 06 Jun 08 Figure 4098-2 Operation Screens

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 5 of 19 Clean Out The Clean Out screen (Figure 4098-3) is used to set pa

Document No. DER04098 OPERATING INSTRUCTIONS Page 6 of 19 Effective Date 06 Jun 08 Centrifuge Status Current performance information is shown on t

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 7 of 19 Bearing Temperatures Bearing temperature trends may be viewed in

Document No. DER04098 OPERATING INSTRUCTIONS Page 8 of 19 Effective Date 06 Jun 08 Figure 4098-7 Setup Screen Login The Login screen (Figure 4098

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 9 of 19 Figure 4098-9 Motor Torque Trend Screen VFD STATUS SCREENS A s

Document No. DER01021 INTRODUCTION Page 2 of 4 Effective Date 30 Aug 07 EQUIPMENT USE The DE-7200 centrifuge is designed expressly to remove sol

Document No. DER04098 OPERATING INSTRUCTIONS Page 10 of 19 Effective Date 06 Jun 08 VFD STATUS SCREENS (CONT’D) Figure 4098-11 Conveyor VFD Scree

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 11 of 19 Figure 4098-13 VFD Temperature Trend Screen FAULT RESET SCREE

Document No. DER04098 OPERATING INSTRUCTIONS Page 12 of 19 Effective Date 06 Jun 08 INITIAL STARTUP Perform the initial startup procedure when the

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 13 of 19 NORMAL STARTUP Perform the following procedure at each centrifu

Document No. DER04098 OPERATING INSTRUCTIONS Page 14 of 19 Effective Date 06 Jun 08 OPERATION (CONT’D) The following parameters affect centrifuge

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 15 of 19 Both the conveyor speed setting and actual conveyor speed are s

Document No. DER04098 OPERATING INSTRUCTIONS Page 16 of 19 Effective Date 06 Jun 08 4. Set all six weir plates to the same diameter. 5. Re-insta

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 17 of 19 Gearbox At regular intervals, visually inspect gearbox for oil

Document No. DER04098 OPERATING INSTRUCTIONS Page 18 of 19 Effective Date 06 Jun 08 NORMAL SHUTDOWN The normal shutdown procedure is to be used fo

OPERATING INSTRUCTIONS Document No. DER04098 Effective Date 06 Jun 08 Page 19 of 19 Excessive Vibration Excessive vibration of the centrifuge will

INTRODUCTION Document No. DER01021 Effective Date 30 Aug 07 Page 3 of 4 HIGHLIGHTED INFORMATION Information considered important to safe and effe

Document No. DER05023 Effective Date 24 Apr 08 Supersedes 28 Mar 08 Page No. 1 of 5 PREVENTIVE MAINTENANCE DE-7200 CENTRIFUGE GENERAL Pr

Document No. DER05023 PREVENTIVE MAINTENANCE Page 2 of 5 Effective Date 24 Apr 08 RECOMMENDED ROUTINE MAINTENANCE (CONT’D) Greasing Bearings The

PREVENTIVE MAINTENANCE Document No. DER05023 Effective Date 24 Apr 08 Page 3 of 5 Gearbox Oil Change Change gearbox oil at intervals listed in Fig

Document No. DER05023 PREVENTIVE MAINTENANCE Page 4 of 5 Effective Date 24 Apr 08 Drive Belts The drive belts should be tensioned periodically an

PREVENTIVE MAINTENANCE Document No. DER05023 Effective Date 24 Apr 08 Page 5 of 5 Figure 5023-3 Drive Belt Tensioning Rotating Assembly Maintenan

Document No. DER05024 Effective Date 28 Mar 08 Supersedes 30 Aug 07 Page No. 1 of 5 MAIN BEARING REPLACEMENT DE-7200 CENTRIFUGE GENERAL

Document No. DER05024 MAIN BEARING REPLACEMENT Page 2 of 5 Effective Date 28 Mar 08 Bearing Removal (Cont’d) 6. Loosen nuts securing bowl drive m

MAIN BEARING REPLACEMENT Document No. DER05024 Effective Date 28 Mar 08 Page 3 of 5 To remove the liquid end main bearing, proceed as follows: 1.

Document No. DER01021 INTRODUCTION Page 4 of 4 Effective Date 30 Aug 07 HOW TO USE THIS MANUAL DER XX 000Subsection Number (000 thru 999) Secti

Document No. DER05024 MAIN BEARING REPLACEMENT Page 4 of 5 Effective Date 28 Mar 08 Cleaning, Inspection, and Repair (Cont’d) 4. Inspect pillow b

MAIN BEARING REPLACEMENT Document No. DER05024 Effective Date 28 Mar 08 Page 5 of 5 8. Install drive belts on motor and bowl assembly sheaves, and

Document No. DER05025 Effective Date 28 Mar 08 Supersedes 30 Aug 07 Page No. 1 of 4 CONVEYOR BEARING REPLACEMENT DE-7200 CENTRIFUGE GENE

Document No. DER05025 CONVEYOR BEARING REPLACEMENT Page 2 of 4 Effective Date 28 Mar 08 REMOVAL (CONT’D) Figure 5025-1 Removing Conveyor From Bo

CONVEYOR BEARING REPLACEMENT Document No. DER05025 Effective Date 28 Mar 08 Page 3 of 4 13. Using a suitable puller, remove bearing from bearing ho

Document No. DER05025 CONVEYOR BEARING REPLACEMENT Page 4 of 4 Effective Date 28 Mar 08 CLEANING, INSPECTION, AND REPAIR (CONT’D) 8. Replace any

Document No. DER05026 Effective Date 28 Mar 08 Supersedes 30 Aug 07 Page No. 1 of 3 ROTATING ASSEMBLY REMOVAL AND INSTALLATION DE-7200 CE

Document No. DER05026 ROTATING ASSEMBLY REMOVAL & INSTALLATION Page 2 of 3 Effective Date 28 Mar 08 REMOVAL (CONT’D) 9. Lower rotating assemb

ROTATING ASSEMBLY REMOVAL & INSTALLATION Document No. DER05026 Effective Date 28 Mar 08 Page 3 of 3 7. Check main bearings and conveyor bearin

Document No. DER01122 Effective Date 30 Aug 07 Page No. 1 of 6 DESCRIPTION AND OPERATION DE-7200 CENTRIFUGE GENERAL The centrifuge is a high-

Document No. DER05029 Effective Date 14 Oct 08 Supersedes 30 Jun 08 Page No. Page 1 of 2 HARDWARE TORQUE SPECIFICATIONS DE-7200 CENTRIFUG

Document No. DER05029 HARDWARE TORQUE SPECIFICATIONS Page 2 of 2 Effective Date 14 Oct 08 HARDWARE TORQUE Torque Type Location Ft lbs In lbs Nm

Document No. DER05031 Effective Date 10 Dec 07 Page No. 1 of 3 RECOMMENDED SPARE PARTS LIST DE-7200 CENTRIFUGE - VARIABLE FREQUENCY DRIVE G

Document No. DER05031 RECOMMENDED SPARE PARTS LIST Page 2 of 3 Effective Date 10 Dec 07 PART NO. DESCRIPTION REC. QTY Bowl - 16603-00 (Cont’d) G

RECOMMENDED SPARE PARTS LIST Document No. DER05031 Effective Date 10 Dec 07 Page 3 of 3 PART NO. DESCRIPTION REC. QTY Electrical Parts List - 16

Document No. DER05105 Effective Date 15 Jul 08 Supersedes 25 Feb 08 Page No. 1 of 16 TROUBLESHOOTING DE-7200 CENTRIFUGE GENERAL Although

Document No. DER05105 TROUBLESHOOTING Page 2 of 16 Effective Date 15 Jul 08 TROUBLESHOOTING DE-7200 CENTRIFUGE Possible Cause Isolation Procedur

TROUBLESHOOTING Document No. DER05105 Effective Date 15 Jul 08 Page 3 of 16 TROUBLESHOOTING DE-7200 CENTRIFUGE Possible Cause Isolation Procedure